CATALOGUE DOWNLOAD

 

Products:

 

 

Vertical Test Benches

 

Series VTS

  • ·vertical test bench with fixing system through screw or hydraulic cylinder
  • ·valve range under pressure testing from 1/2” to 120”
  • maximum reaction force up to 3000 tons
  • test according to API, ANSI, DIN, BS, ISO, EN
  • hydraulic pressure test up to 4000 bars
  • gas pressure test up to 2100 bars
  • cavity line (3rd injection line)
  • analogical or electronic leakage measuring systems
  • actuator torque detection up to 150.000 Nm
  • mobile valve support for easier loading/unloading operations
  • ATEX conformity (optional)

In the test bench with a face-to-face clamping system made by hydraulic cylinder, the pushing force is
regulated in a proportional way to prevent any compression or damaging of the valve body.

 

Type of
the test
bench

Valve size
and ANSI class

unit Max
reaction
force
(in tons)

Inner
distance
between
column
structure
(in mm)

Distance between
center flanges w/o
adapters
(in mm)

Low
pressure
pneumatic
test

High
pressure
liquid
test

Min

Max

Min

Max

VTS-30

1/2”
2500

6”
300

30 tons

620 mm

100

660

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-100

1/2”
2500

8”
600

100 tons

850 mm

200

940

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-160

2”
2500

12”
600

160 tons

1050 mm

100

950

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-200

1/2”
2500

10”
900

200 tons

950 mm

300

1200

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-300

2”
2500

12”
900

300 tons

1200 mm

300

1610

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-600
(2P)***

6”
2500

48”
150

600 tons

1900 mm

300

1100

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-1400

30”
900

120”
PN15

1400 tons

3850 mm

200

1340

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-1500
(2P)***

16”
2500

54”
300

1500 tons

2120 mm

200

1055

0-7 bar at
plant line (*)

0-700 bar
(**)

VTS-3000

20”
2500

36”
1500

3000 tons

1670 mm

400

1000

0-7 bar at
plant line (*)

0-700 bar
(**)

*    Gas test systems up to 2100 bar available on demand
**   Liquid (water) test systems up to 4000 bar available on demand
*** 2P = two sides loading / bridge moving for one testing side

Horizontal Test Benches

Series HTS

  • horizontal test benches with one or two screws, in symmetrical or inclined (30° or 45° position)
  • ·valve range under testing from 1/2” to 84”
  • maximum reaction force up to 5000 tons
  • test according to API, ANSI, DIN, BS, ISO, EN
  • hydraulic pressure test up to 4000 bars
  • gas test pressure test up to 2100 bars
  • ·vacuum system
  • cavity line
  • single or double valve support/jack
  • analogical or electronic leakage measuring systems
  • ATEX conformity (optional) 

Type of
the test
bench

Valve size
and ANSI class

Max
reaction
force
(in tons)

Inner
distance
between
column
structure
(in mm)

Distance between
center flanges w/o
adapters
(in mm)

Low
pressure
pneumatic
test

High
pressure
liquid
test

Min

Max

Min

Max

HTS-20

1/2”
2500

4”
900

20 tons

300 mm

0

600

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-100

1/2”
2500

8”
900

100 tons

680 mm

50

800

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-200

2”
2500

12”
900

200 tons

1050 mm

100

1200

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-300

2”
2500

16”
900

300 tons

1010 mm

100

1300

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-450

4”
2500

24”
600

450 tons

1280 mm

200

1800

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-600

4”
2500

30”
600

600 tons

1420 mm

200

2060

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-800

6”
2500

34”
600

800 tons

1600 mm

400

2560

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-1100

6”
2500

42”
600

1100 tons

2120 mm

400

2930

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-1800

8”
2500

48”
600

1800 tons

2200 mm

480

3180

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-2600

12”
2500

60”
600

2600 tons

2800 mm

600

4875

0-7 bar at
plant line (*)

0-700 bar
(**)

HTS-4000

12”
2500

84”
PN 100

4000 tons

3000 mm

600

5100

0-7 bar at
plant line (*)

0-700 bar
(**)

*   Gas test systems up to 2100 bar available on request
** Liquid (water) test systems up to 4000 bar available on reques

 

 

 

Special Benches

 

Serie STS

Special test benches made on customer specification or on the base of particular rules.

  • “Hot oil” test up to 150 °C
  • cryogenic tests up to - 196 °C
  • fire test system
  • test system for CV calculation
  • station for nitrogen production
  • equipment for submerged test in water
  • special equipment for test and assembling
  • portable test systems
  • portable tester for safaty valve
  • portable pressurization panel

Tilting Test Benches

 

Series TTS

Series of test benches able to test the valve in horizontal, vertical or inclined (tilting) position to simulate the real work.
In horizontal position it’s easier to place the valve into the test bench and it’s also possible to assembly some particulars as bellows, actuators, steering and so on.

  • ·valve range under testing from 1/2” to 16” (up to 36” optional)
  • maximum reaction force up to 200 tons
  • test according to API, ANSI, DIN, BS, ISO, EN
  • hydraulic pressure test up to 4000 bars
  • gas pressure test up to 2100 bars
  • cavity line
  • analogical or electronic leakage measuring systems
  • ATEX conformity (optional)

 

 

 

Type of
the test
bench

Valve size
and ANSI class

Max
reaction
force
(in tons)

Inner
distance
between
column
structure
(in mm)

Distance between
center flanges w/o
adapters
(in mm)

Low
pressure
pneumatic
test

High
pressure
liquid
test

Min

Max

Min

Max

TTS-100

2”
2500

12”
300

100 tons

700 mm

100

1000

0-7 bar at
plant line (*)

0-700 bar
(**)

TTS-200

2”
2500

16”
600

200 tons

900 mm

300

1300

0-7 bar at
plant line (*)

0-700 bar
(**)

*   Gas test systems up to 2100 bar available on request
** Liquid (water) test systems up to 4000 bar available on request

 

 

 

 

 

 

 

 

 

 

 

 

 

Multi Stations Test Benches

Series MTS

Test benches for multiple vertical tests up to 5 valves at the same time.

  • ·valve range under testing from 1/2” to 12”
  • maximum reaction force 400 tons on all stations
  • discrimination of the leakage for every test station
  • test according to API, ANSI, DIN, BS, ISO, EN
  • hydraulic test up to 4000 bars
  • gas test up to 2100 bars
  • actuator torque measurement up to 150.000 Nm
  • analogical or electronic leakage measuring systems
  • ATEX conformity (optional)

Type of
the test
bench

Valve size
and ANSI class

Max
reaction
force
(in tons)

Inner
distance
between
column
structure
(in mm)

Distance between
center flanges w/o
adapters
(in mm)

Low
pressure
pneumatic
test

High
pressure
liquid
test

Min

Max

Min

Max

MTS-3-75

3 x 1/2”
2500

3 x 4”
600

75 tons

1370 mm

100

650

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-3-100

3 x 1/2”
2500

3 x 8”
300

100 tons

1920 mm

200

900

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-3-150

3 x 1/2”
2500

3 x 4”
1500

150 tons

1600 mm

50

700

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-3-240

3 x 2”
2500

3 x 10”
300

240 tons

1750 mm

200

1100

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-3-360

3 x 2”
2500

3 x 12”
600

360 tons

1870 mm

185

1075

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-5-75

5 x 1/2”
2500

5 x 3”
600

75 tons

1580 mm

200

800

0-7 bar at
plant line (*)

0-700 bar
(**)

MTS-5-250

5 x 1/2”
2500

5 x 4”
1500

250 tons

2400 mm

100

900

0-7 bar at
plant line (*)

0-700 bar
(**)

*   Gas test systems up to 2100 bar available on request
** Liquid (water) test systems up to 4000 bar available on request

Actuator Test Benches

 

Series ATS

Special test benches for valve actuator and spring insertion/testing.

  • maximum torque control up to 2.000.000 Nm
  • maximum angle control 100° or multi-turn
  • both static and dynamic test
  • both clockwise and anticlockwise rotation

 

 

 

 

 

 

Safety Relief Valve Test Benches

 

Series SVA

Test benches for safety “relief” valves.

Designed for testing and setting any type of safety and pilot operated valve according to API 526 and API 527.

The SVA series is suitable for testing industrial valves according to following:

 

Mod. 30

Flanged ½” to 4”

Threaded ½” to 2”

Mod. 50

Flanged 1” to 6”

Threaded ½” to 2”

Mod. 100

Flanged 2” to 12”

Threaded ½” to 2”

Mod. 170

Flanged 2” to 16”

Threaded ½” to 2”

 

Suffix SVA

AC

Automatic piloting console

B

Pressure Test in Air or in Gas through External line or Bottle at max 200 bar

C

Pressure Test in Air from internally mounted air compressor at max 200 bar

GB400

Pressure Test in Gas from HP internally mounted HP gas booster at max 400 bar

GB700

Pressure Test in Gas from HP internally mounted HP gas booster at max 700 bar

GB1200

Pressure Test in Gas from HP internally mounted HP gas booster at max 1200 bar

W

Liquid Test = Water

W350

Max Liquid Test = Water Pressure 350 bar

W700

Max Liquid Test = Water Pressure 700 bar

W1200

Max Liquid Test = Water Pressure 1200 bar

MA

Manual Clamping system through 3, 4 or 6 claws

MC1

Automatic/Hydraulic Clamping system through cylinder with max reaction force of 50 tons

MC2

Automatic/Hydraulic Clamping system through cylinder with max reaction force of 100 tons

MC3

Automatic/Hydraulic Clamping system through cylinder with max reaction force of 200 tons

EBC

Electronic (laser) air bubble counter

EDC

Electronic (laser) water drop counter

PC

Hardware/Portable laptop for registration system

PRI

Printer

VAC

Vacuum system